Recipe Doctor™

Recipe Intelligence

Batch intelligence, melt correction, and next-heat guidance. Every heat has a recipe. A.I.R.O.N. watches what actually enters the furnace, compares it to known-good behavior, and gives operators correction guidance before drift becomes scrap, stress, or lost time.

Sample Recipe Data — Placeholder values for demonstration only. Actual My Company recipes will be learned, validated, and replaced during A.I.R.O.N. deployment.

Advisory System Recipe Doctor™ recommends and explains. It does not silently control the melt.

Human Authority My Company’s approved recipes, operators, supervisors, and metallurgical judgment remain in charge.

Evidence Path Every recommendation must trace back to batch input, heat behavior, lab feedback, and retained history.

KPI Ready Repeated drift can later feed CI events, KPI review, and V.A.U.L.T. retained learning.

Target vs. Actual Recipe

Selected grade target, charge-car batch values, tolerance windows, and variance.

Material Drift Detected

Material	Target %	Target lbs	Low	High	Actual	Variance	Status

Recipe Accuracy

Demo calculation based on target vs. actual material balance.

Display Only

94.6%

Current D500 batch is inside a usable demo window but trending returns-heavy. Supervisor review is recommended before treating this as a control instruction.

Charge-Car Accuracy

Load-Cell Concept

Material Balance

Target / Actual

A.I.R.O.N. Correction Counsel

Human Approval Required

Detected Drift Returns-heavy

Confidence Demo Medium

Action Gate Supervisor approval

Ten-Heat Trend Panel

Slow drift visibility across recipe accuracy, melt time, and PB tier.

Trend Watch

Recipe Accuracy Melt Time Returns Trend PB Tier

Melt Time & Consistency

Demo heat history showing consistency and PB tier movement.

2–3 Heat Window

Heat	Grade	Target	Actual	Deviation	Accuracy	PB

Melt-time variation is increasing when plate/returns percentage rises above the known-good band.

Fortune Teller Projection

Forward-looking advisory projection based on demo recipe drift.

Projected Risk

If Unchanged PB tier projected to remain elevated for the next 2 heats.

If Corrected Melt-time variation should begin stabilizing within 2–3 heats.

Risk Posture Watch: material drift and cycle-time variation.

V.A.U.L.T. Recipe History Preview

Governed truth chain: record → analyze → recommend → verify → retain → feed KPI.

Preview

Record Heat

Analyze Drift

Recommend

Verify Outcome

Feed KPI

Recipe Doctor™ Impact Bridge

Preview path from recipe drift to governed CI action, KPI impact, and V.A.U.L.T. retained learning.

KPI / CI Ready

Recipe Drift Detected Repeated material variance or melt-time instability crosses the demo watch band.

Correction Counsel A.I.R.O.N. explains the observed pattern and proposes advisory next-heat guidance.

Supervisor Approval Human authority reviews chemistry, operations, and production context before action.

Verified Outcome The following heat confirms whether accuracy, PB tier, and melt consistency improved.

CI / KPI Impact Repeated patterns can open a CI event and feed impact tracking.

V.A.U.L.T. Learning Recommendation, approval, outcome, and evidence are retained for future guidance.

Potential CI Trigger

Returns-heavy drift appears across three consecutive D500 demo heats with rising melt-time variation and PB tier movement.

3-Heat Pattern Supervisor Review

KPI Impact Watch

Track recipe accuracy, melt-time variation, correction heat exposure, PB tier movement, and rework/scrap risk.

Recipe Accuracy Melt Time PB Tier

Liability Reduction

Advisory trail records what was seen, what was recommended, who approved it, and what happened afterward.

Approval Trail Evidence Retained

Savings / Efficiency Watch

Future deployment can compare correction heats avoided, tighter melt consistency, reduced rework, and fewer repeated deviations.

Fewer Deviations Cycle Stability

Governed Detail Drawer

Select any Recipe Doctor™ Impact Bridge or V.A.U.L.T. handoff item to view governed demo details.

Interactive demo detail · no live write

What A.I.R.O.N. Sees

Governed Action Path

Why It Matters

Recipe Doctor™ Ecosystem Links

Cross-links for the governed preview loop: Recipe Doctor™ → KPI → CI → V.A.U.L.T.

Preview Loop

KPI Signal Preview

See how Recipe Doctor™ appears as a future governed KPI signal without live writes or unsupported claims.

Open KPI Bridge

CI Intake Preview

See how repeated recipe drift can become a supervised CI candidate without automatic event creation.

Open CI Intake

V.A.U.L.T. Evidence Preview

See how heat records, counsel, approval, and verified outcomes become retained plant memory.

Open V.A.U.L.T. Evidence

Admin-Only Recipe Master Concept

Planning block only. Not live recipe authority in v1.

Internal Planning

Future Field	Description	v1 Status
grade	Approved ductile iron grade target.	Demo Only
material	Returns, Plate, Structural, Busheling, Ductile Scrap, Pig Iron.	Demo Only
target_lbs / min_lbs / max_lbs	Approved recipe weight windows.	Future Admin
target_percent / min_percent / max_percent	Approved percentage windows for each recipe revision.	Future Admin
approved_by / revision	Human-authorized version control.	Required Before Control

Demo recipe object: source: "SAMPLE_PENDING_AIRON_DEPLOYMENT", revision: "DEMO-0.1", lockedForControl: false, displayOnly: true.